Universal Remote Control L60 Bedienungsanleitung

L60 Label Applier Operator’s Manual Serial #

Page 10WASTE REMOVAL 1. To remove waste web, turn off the machine, and remove the rewind spool clamp. 2. Tear the web first. 3. While holding th

Page 11MOUNTING THE L-60 The L-60 can be mounted from the bottom or the top. The most common method is bottom mount (see Fig 6). Fig 6 shows the L-

Page 12THEORY OF OPERATION TAMP CYLINDER RETURN OPTIONS Dwell Timer (Standard on all L60 Tamp Applicators) “Dwell Time” is the time duration of the

Page 13LOWER “HALL EFFECT” SENSOR (OPTIONAL) Some L60 tamp label applicators are equipped with two sensors that are attached to the air cylinder. O

Page 14“SMART HEAD” (OPTIONAL) The Smart Head is used if there is a variation in height of the product or the location of the product on the conveyo

Page 15EXPLANATION OF LABEL TRANSFER As the label is being peeled, it should first contact the center of the bevel on the Vacuum Head. This will def

Page 16Air Assist Tube The Air Assist (Drawing L60-I-30D #26) is a tube with a series of holes through which air rushes assisting the transfer of th

Page 17WEBBING THE L60 1. Turn off the Main Power switch (22) on the Front Panel 2. Loosen the black thumbscrew (19). 3. Slide off the remov

Page 1810. Pull the web under the Star Wheel and down between the first Idler Roll (09) and the Label Guide Support Plate (08), then forward over Idl

Page 19RUNNING THE L60 1. Turn the main switch ON (01). 2. Turn motor switch ON (02). 3. Connect air supply. CAUTION: This may bring the Tamp Hea

Page 2 Operator’s Manual Version: D 12/18/2001 The information contained in this manual is the sole property of Universal Labeling Systems, Inc

Page 20LABEL SENSING STAR WHEEL The star wheel causes the applicator to stop dispensing a label. When the star wheel is down on a flat side, it will

Page 21DATA LOGIC SENSOR (OPTIONAL) 1. Remove one label from the liner to a get a bigger liner area. 2. Move the liner underneath the sensor cro

Page 22LION SENSOR (OPTIONAL) Setup Procedure: 1. Remove labels and web from inside the sensor. 2. Center the “Gain Adjust” by turning it four tu

Page 23Hold Index finger on top of star to keep it steady.SECTION 3 MAINTENANCE STARWHEEL MAINTENANCE After continued use, the starwheel label senso

Page 24Nut GENERAL MAINTENANCE The Drive Roll (Drawing L60-I-00D #06) should be kept clean to avoid slippage. This can affect the label transfer ont

Page 25SECTION 4 TROUBLESHOOTING Symptom: Label hesitates on delivery. Solution: 1. Drive Roll dirty. Clean with mineral spirits. 2. Idler

Page 26TROUBLESHOOTING (continued) Should malfunctions occur, the following procedure should determine where the problem is: 1. Remove label web f

Page 27TROUBLESHOOTING (continued) 1. Is machine receiving power from power source? Check the outlet with a voltmeter. 2. Are all electrical conn

Page 28TROUBLESHOOTING (Registration) Normally, at average speeds, the Applicator will hold registration to within plus or minus 1/32nd inch. Va

Page 29SECTION 5 TECHNICAL VACUUM HEAD FUNDAMENTALS Variables Affecting Vacuum Head Performance C = as small as possible w/o the Vacuum Head hi

Page 3 Table of Contents SECTION 1 OVERVIEW ...4

Page 30TECHNICAL SUPPORT When calling for Technical Support: have your Model #: L60 and the Serial Number ready (located on the side opposite the r

Page 31DRAWINGS AND BILL OF MATERIALS MAIN ASSEMBLY See Drawing L60-I-00D FRONT SIDE PANEL ASSEMBLY See Drawing L60-I-10D REAR SIDE PANEL ASSEMBLY

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:L60 LABEL APPLICATORL6001(D)L60-I-60DASSEMBLY, GUIDE 102(D)L60-I-30DASSEMBLY, TAMP 102(D)

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, FRONT SIDE PANELL6001 SC-006 COLLAR, SET .376 X .62 X .250 602 L-172-02 WASHER,

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, REAR SIDE PANELL6001(D)L-140-F-3 COLLAR, REWIND SLIP 102 SL1-023ASS'Y, REW

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, REAR SIDEL6001(D)L-140-F-3 COLLAR, REWIND SLIP 102 SL1-023ASS'Y, REWIND HU

Page 4 SECTION 1 OVERVIEW INTRODUCTION Featuring solid-state circuitry and an AC Synchronous Motor, the L60 is a high performance, low maintena

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, BELT TENSIONERL6001 430140 BUSHING, 313 X 250 X 750 102 L-132-P-2 PIN, IDLER RO

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, TAMPL6001 SS-115 GUSSET, SUPPORT 102 L60-0036 ROLL, (4-1/2 WEB) UPPER IDLER 102

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, BLOWL6001 SS-115 GUSSET, SUPPORT 102 L60-0036 ROLL, (4-1/2 WEB) UPPER IDLER 102

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, GAUGEL6001 100351 FTNG, 1/4 X 10-32 ELBOW 202 100319 GAUGE, PANEL MOUNT PRESSUR

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, FRONT PANELL6001(C)200216CASS'Y, CYLINDER DWELL TIME 102(C)200216BASS&apos

Page 5 UN-PACKING INSTRUCTIONS When the machine is received, the shipping carton will contain the following items. Fig 2 1. L-60 Body. 2. Unwind as

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, FRONT PANEL (PLC)L6001 209021-1 CLIP, RELAY SOCKET 202 100541 SUPPLY, 120Vac TO

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, GUIDEL6001 L-168-A COVER, RIGHT STAR WHEEL 101(A)L-168-B COVER, LEFT STAR WHEEL

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, VALVEL6001 100158 BASE, 3 STATION 101(D)100159 BASE, 4 STATION 102(A)100162 PLU

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, R. H. 13" UNWINDL6001 UND-001 BAR, LABEL REEL MOUNTING 102 UND-002 SHAFT,

Page 6 PRODUCT WARRANTY Universal Labeling Systems, Inc. warranties all parts to be free from defects in material and workmanship for a period of on

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, LION EYE OPTICAL LABEL SENSORL6001 210077 SENSOR, CLEAR LABEL 102 OLS-029 BRACK

Bill of MaterialITEM NUM: PART NUMBER: PART DESCRIPTION: QTY:ASSEMBLY, DATA LOGIC OPTICAL LABEL SENSORL6001 OLS-029ABLOCK, MOUNTING 102 200376 CABLE,

L60 TAMP OR BLOW-ON APPLICATOR RECOMMENDED SPARE PARTS PART # PART DESCRIPTION 200160 TRANSFORMER, 12 VAC 100155 VALVE, 24VDC SOLENOID 100155A VALVE

Page 7 SPECIFICATIONS Electrical Power: 115VAC, 3 Amps, 60Hz Compressed Air: Clean, Dry, 40PSI, 5CFM Lubrication: The L60 label Applicator

Page 8 SECTION 2 SETUP AND OPERATION ASSEMBLING THE L60 Using a square, mount the Unwind Assembly to the back of the L60 using the 2 screws provide

Page 9 FUNCTION OF UNWIND ASSEMBLY The unwind is simple, but important to the operation of the L-60 machine. When the motor starts, the web and lab