Universal Remote Control WC-1 Installationshandbuch

July 24, 2003 Manual No. 430429-518WC 1WC 1WC 1WC 1WELD SEQUENCE CONTROLLERWELD SEQUENCE CONTROLLERWELD SEQUENCE CONTROLLERWELD SEQUENCE CONTROLLEROpe

6Cycle Complete will be asserted at the end of the weld cycle when the Arc Active Signal has beencleared by the power source. The Cycle complete wil

74.0 USER INTERFACE4.1 Remote Control Interface Specification The WC 1 Controller provides a remote control interface that allows the user to c

8the Host controller to validate the weld sequence. Four relay outputs provide the followinginformation to the host controller:• CR1 - Ready – This o

94.6 Typical User Interface for Automated Operation1 2 34ABCD4321DCBA12345678TB7"WELD REMOTE"12345TB3"I/O POWER"W_ARC ACTIVEANL

105.0 CONTROL SPECIFICATION5.1 Enclosure Specification The Weld Sequence Controller consists of a Main CPU P.C. board, Display/Keypad P.C. Boar

11• PROGRAM LED - Indicates when the WC 1 weld schedule program is active.• PULSE LED - Indicates when the pulse mode is active.5.4 System Specifi

126.0 OPERATIONAL DISPLAY AND PROGRAMMING6.1 Static Weld Display ScreensThe WC 1 controller provides a 2-line 16-character display and four control

136.2 Static Display Screen Error MessagesDuring the weld cycle the WC 1 controller performs diagnostic checks on the system and controlinputs. If

146.4 Weld Schedule Parameter MenusThe WC 1 controller can support several different options. Depending on which options areinstalled three differe

156.6 PAW With Cold Wire Feed Option Weld Schedule Menu ScreensDISPLAY PARAMETER DESCRIPTION RANGE UNITSSTART CURRENTAMP =Weld cycle start current l

July 24, 2003 Manual No. 430429-518

166.7 GMAW Option Weld Schedule Menu ScreensDISPLAY PARAMETER DESCRIPTION RANGE UNITSPREPURGE TIMETIME =Pre purge gas flow time period. 0 - 60.00 Se

176.8 Setup Parameter MenusThe WC 1 controller can support several different options. The setup Parameter menu allows theuser to configure various

187.0 WC 1 OFF-LINE RS-232 TERMINAL PROTOCOL7.1 General DescriptionThe RS-232 Terminal mode can be used to off-line program the user configurable pa

197.3 Terminal CommandsThe following is a summary of the Terminal Commands supported by the WC 1:COMMAND PARAMETER DESCRIPTION RANGE UNITSV1 Prepurg

20COMMAND PARAMETER DESCRIPTION RANGEM1 Read Remote InputsBIT 0 – Schedule Bit 0 input TB5-6BIT 1 – Schedule Bit 1 input TB5-7BIT 2 – Schedule Bit 2 i

21COMMAND PARAMETER DESCRIPTION RANGEW1 Weld Schedule Mode Flag:Bit 0 – Enable Pulse Weld ModeBit 1..7 – Not defined0-255W2 Active Weld Schedule numbe

228.0 ENCLOSURE LAYOUTS8.1 WC 1 Control Enclosure - Standard Layout P/N: C3A5003 FRONT VIEWREAR VIEW

238.2 WC 1 Control Enclosure - Capstan Motor Drive Layout P/N: C3A5004FRONT VIEWREAR VIEW

248.3 Operator Pendant P/N: C3A5006CYCLECYCLEON!READY!OFFESTOPCOMPLETEDECCYCLEONINC

259.0 ENCLOSURE PARTS LISTS9.1 WC 1 Control Enclosure - Standard Layout P/N: C3A5003ITEM QTY PART NO DESCRIPTION1 1 C3A5003 WC 1 Control Enclosure2

July 24, 2003 Manual No. 430429-518TABLE OF CONTENTSTABLE OF CONTENTSTABLE OF CONTENTSTABLE OF CONTENTS1.0 GENERAL DESCRIPTION ...

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279.2 WC 1 Control Enclosure – Capstan Motor Drive Layout P/N: C3A5004ITEM QTY PART NO DESCRIPTION1 1 C3A5003 WC 1 Control Enclosure2 1 C3E5004 WC 1

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309.3 WC 1 Pendant Enclosure P/N: C3A5006ITEM QTY PART NO DESCRIPTION1 1 C3A5007 WC 1 Pendant Base2 1 C3E5008 WC 1 Pendant Cover3 2 X3S5125 Switch,

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July 24, 2003 Manual No. 430429-5188.2 WC 1 CONTROL ENCLOSURE - CAPSTAN MOTOR DRIVE LAYOUT P/N: C3A5004 ... 2

11.0 GENERAL DESCRIPTION1.1 Overview The following is a brief description of the WC 1 Thermal Arc Weld Sequence Controller. The WC 1controller

2• INP 3 – SCHED 2/ PARAMETER SELECT - User definable spare input. Under RemoteSchedule Mode this input can be used for weld schedule selection (Bit

32.0 CONTROL INSTALLATION2.1 Enclosure InstallationInstall the Enclosure in a convenient location that allows easy operator access to the front cont

42.3 Remote Control ReceptacleThe optional remote control receptacle provides a basic operational control interface to the WC 1controller. The fol

53.0 WELD SEQUENCE EVENTS3.1 Weld Sequence ParametersThe WC 1 Plasma Weld Sequence Controller provides the following user defined parameters:• STA